Every manufacturing capability at Worbyn operates inside one quality system — ISO 9001, PFMEA, first-off inspection, and Kamishibai daily process audits — so each stage hands a verified output to the next, not just a completed part.
Fiber laser cutting across all six materials. 3000×1500mm capacity. First-off inspection on every setup before any batch proceeds.
Six CNC press brakes with programmatic back-gauge. In-process angle verification. Angular tolerance held across full volume runs.
Three processes, certified operators, documented WPS for every joint type. 100% visual inspection on every weld. 8D RCA on all NCRs.
Press stamping, punching, and PEM fixing on four dedicated machines. Cpk ≥ 1.33 required before volume production is approved.
In-house finishing — the only fully traceable path. Pre-treatment, application, cure, and DFT inspection all under one quality system, one roof.
Sub-assembly and full assembly. Hardware insertion, cable routing, torque-controlled fastening. Delivered with CoC and complete documentation.
Custom wiring harness manufacturing for industrial, automotive, and energy applications — designed to drawing, assembled under documented quality controls.
Every capability is backed by dedicated, in-house equipment — no sub-contracting, no surprises.
A capability list is a claim. An Obeya room and a Kamishibai Layered Process Audit board are evidence. Worbyn's process control systems run every day — not only during customer visits — and what you see on a planned audit is exactly what happens when no one is watching.
"Flawless Execution — by creating SOP and continuously monitoring and updating the standards. We do what we say."
Left wall: SOPs for CNC Laser & Punching, Bending, Welding, Special Operations, Assembly, and Finishing — updated when standards change. Right wall: KPI tracking, Pain/Focus Area (active problems owned by name), Kaizen & Ideas, Last Build Lessons, and Asset Reliability.
Every active quality issue at every production stage is on this wall, owned by an individual, tracked to resolution. You do not need to raise a query to know the status of an open issue on your job. It is already visible and being managed.
Structured audit cards checked at every production station, every working day — at team leader, supervisor, and management level. The board shows compliance status across every sector in real time: Green = conforming, Red = NC found and owned, Yellow = planned, Grey = audit not completed, Black = line not running.
Most suppliers can show you a quality manual. Worbyn can show you a Kamishibai board that proves the procedures in that manual are followed every shift. The board does not lie — if an audit was not completed, the card is not green. Every non-conformance is logged and tracked to closure.
Send your drawing and specification. Worbyn responds with a DFM review and capability assessment — not just a quote. The conversation starts with engineering, not sales.