HomeCapabilities
Seven Processes.
One Quality-Gated
Production Flow.

Every manufacturing capability at Worbyn operates inside one quality system — ISO 9001, PFMEA, first-off inspection, and Kamishibai daily process audits — so each stage hands a verified output to the next, not just a completed part.

Manufacturing Capabilities
Every Process.
Every Spec. No Guessing.
01 / 07
Laser Cutting
Trumpf Fiber Laser — 3kW & 6kW

Fiber laser cutting across all six materials. 3000×1500mm capacity. First-off inspection on every setup before any batch proceeds.

3kW & 6kW Trumpf fiber lasers · 2 machines
02 / 07
CNC Bending
6 CNC Press Brakes — 40/80/100 ton

Six CNC press brakes with programmatic back-gauge. In-process angle verification. Angular tolerance held across full volume runs.

40–100 ton · 6 machines · bed up to 3m
03 / 07
Welding
MIG · TIG · Spot ×8

Three processes, certified operators, documented WPS for every joint type. 100% visual inspection on every weld. 8D RCA on all NCRs.

14 stations (6 TIG/MIG + 8 Spot) · CRCA/SS/GI/Al/Cu
04 / 07
Stamping
17 Power Presses + Turret Punch

Press stamping, punching, and PEM fixing on four dedicated machines. Cpk ≥ 1.33 required before volume production is approved.

17 power presses · 60–250 ton · Cpk ≥ 1.33
05 / 07
Powder Coating
In-House · Full Traceability

In-house finishing — the only fully traceable path. Pre-treatment, application, cure, and DFT inspection all under one quality system, one roof.

600,000 m²/yr capacity · parts up to 2.1m × 0.6m
06 / 07
Assembly
Mechanical · Hardware · Cable Routing

Sub-assembly and full assembly. Hardware insertion, cable routing, torque-controlled fastening. Delivered with CoC and complete documentation.

Mechanical & Electromechanical · Dimensional / Functional
07 / 07
Wiring Harness
Custom · Industrial · Automotive · Energy

Custom wiring harness manufacturing for industrial, automotive, and energy applications — designed to drawing, assembled under documented quality controls.

Custom design · Industrial & automotive grades
Our Equipment
The Machines
Behind Every Part.

Every capability is backed by dedicated, in-house equipment — no sub-contracting, no surprises.

Laser Cutting
Laser Cutting
CNC Bending
CNC Bending
Stamping & Punching
Stamping & Punching
Assembly
Assembly
Spot Welding
Spot Welding
MIG Welding
MIG Welding
Stud Welding
Stud Welding
PEM Fixing
PEM Fixing
Laser Welding
Laser Welding
Process Control
The Systems That Ensure
Every Capability Above
Is Actually Performed
to Standard.

A capability list is a claim. An Obeya room and a Kamishibai Layered Process Audit board are evidence. Worbyn's process control systems run every day — not only during customer visits — and what you see on a planned audit is exactly what happens when no one is watching.

"Flawless Execution — by creating SOP and continuously monitoring and updating the standards. We do what we say."

— From the Worbyn Obeya Room · Production Floor
01 — The Obeya Room
Worbyn Obeya Room — Full Management Boards Worbyn Obeya Room — Production Floor View
What the Obeya covers
Every Production Stage. One Wall.

Left wall: SOPs for CNC Laser & Punching, Bending, Welding, Special Operations, Assembly, and Finishing — updated when standards change. Right wall: KPI tracking, Pain/Focus Area (active problems owned by name), Kaizen & Ideas, Last Build Lessons, and Asset Reliability.

What it means for you
Problems Named Before They Reach You.

Every active quality issue at every production stage is on this wall, owned by an individual, tracked to resolution. You do not need to raise a query to know the status of an open issue on your job. It is already visible and being managed.

02 — Kamishibai Layered Process Audit
Kamishibai Layered Process Audit Board Kamishibai Audit — Full Board View
How the audit works
Every Station. Every Shift. Every Level.

Structured audit cards checked at every production station, every working day — at team leader, supervisor, and management level. The board shows compliance status across every sector in real time: Green = conforming, Red = NC found and owned, Yellow = planned, Grey = audit not completed, Black = line not running.

Why this matters to your quality team
SOP Compliance Visible, Not Assumed.

Most suppliers can show you a quality manual. Worbyn can show you a Kamishibai board that proves the procedures in that manual are followed every shift. The board does not lie — if an audit was not completed, the card is not green. Every non-conformance is logged and tracked to closure.

Send Your Drawing
Engineering Review
Before a Price.

Send your drawing and specification. Worbyn responds with a DFM review and capability assessment — not just a quote. The conversation starts with engineering, not sales.

Get In Touch
Ready to discuss your project?
Reach our sales team directly — we respond within one business day.
sales@worbyn.com +91 97399 04052